Process Industries

Are you looking for Sustainable Business Benefits through digitalization and industry 4.0?

Do you wish to achieve quick NPI, high quality and efficiency through paperless production?

Manufacturing operations and factories in the process industries sector are facing multiple industrial trends that call for investments in the Smart Factory and Industry 4.0 initiatives. One such trend is the increasingly high mix of products and variations with mass customization, which requires rapid change management, transparency across operations, and well-managed planning activities.

Roima provides the solutions and expertise to keep up with the latest trends in your industry. Enable operational excellence and continuous improvement through connected smart factories, digital twins and cloud services, combined with Roima’s process industry expertise; boost your business and process manufacturing operations with digitalized, industry-leading best practices for quality, sustainability and asset performance management; and fight waste with integrated business planning and material management capabilities, throughout your entire value chain.

Respond to Industry Trends and Achieve Tangible Business Benefits with Roima's Solutions for Process Industries:

Increased Revenue

Increase your revenue through increased throughput, reduced cycle time, faster new product introduction and higher customer happiness thanks to better quality and delivery accuracy.

Reduced Costs

Lower your labor, material, energy and rework costs through improved tracking, analysis and transparent reporting of key KPIs, resulting in more efficient ways of working and best practices. Better planning will not only reduce costs but can also increase throughput by removing bottlenecks.

Reduced Risks

Ensure business continuity and lower business risks through valid and auditable production information, modern IT infrastructure and cyber security, and improved product and process quality.

Qualitative Benefits

Gain more visible and transparent information, standardize best practices and enhance decision making, knowledge sharing and employee satisfaction.

Roima Process Industry Areas

ROIWalk

Roima’s ROIWalk service enables you to identify Smart Factory business opportunities in the Process Industries sector, find production bottlenecks, select the best technology solutions and optimize enterprise architecture for a low total cost of ownership (TCO).

Master Data Management (MDM)

Master data is the foundation of all Smart Factory initiatives. Standardized master data analysis, cleansing and harmonization processes enable the efficient implementation of standardized best practice and new smart factory technologies.

Advanced Planning and Scheduling (APS)

Smart Factory operations require a feasible plan. Advanced Planning and Scheduling helps you to visualize your objectives and workflows, optimize your production plan and resource utilization, and make the most out of your valuable assets.

Online Monitoring and Control (HMI / SCADA)

Online monitoring and control of shop floor automation (PLCs), process and equipment is the foundation of Smart Factory. The online monitoring and control includes automation and equipment integration and HMI and SCADA functionalities. These enable transparent visibility, seamless control and data collection and storage of all process data from all shop floor equipment, devices and automation.

Artificial Intelligence, Machine Learning, Data Analytics and Machine Vision (AI, ML)

Machine Learning and Artificial Intelligence can be applied to gain additional business benefits when the data and information are well available and structured. Advanced Data Analytics can help detect correlations and enable predictive business decisions based on the collected data. Intelligent Machine Vision can be applied to collect even more sophisticated production information, for example, related to quality.

Integration, IoT, Visualization, Reporting and Digital Twins

The current Smart Factory trends of Internet of Things (IoT), Industrial Internet and Digital Twins call for a solid data integration platform with seamless integration to all automation and equipment. The raw data needs to be collected and structured within the factory, department, line and equipment before storing and forwarding to it cloud, data lake or data historians. Available data with valid context enables the creation of transparent visualization, in-depth reporting and Digital Twins for all your factories.

Quality and Traceability

Quality management is an integral part of all shop floor activities. Quality sampling, measurement and reporting tasks should be part of shop floor instructions and embedded to be an integral part of all the activities on the shop floor. Registering parts, raw material batches and all quality data as part of solid and auditable traceability information can be used both in driving immediate actions on the shop floor as well as for continuous process improvement.

Asset and Workforce Performance (APM)

Smart Manufacturing enables you to get more out of your most valuable assets, such as workforce, process equipment, machinery and storage space. Setting up the right KPIs for assets is followed by transparent measurement, visualization and reporting of the asset – driving both immediate actions as well as continuous improvement and preventive maintenance to boost asset performance and availability.

Warehouse and Intralogistics (WMS)

Efficient warehouse and seamless synchronization of intralogistics with any manufacturing operations is extremely important in all Smart Factory initiatives in the Process Industries sector. High-performance receiving, collection, picking and putaway as well as optimized intralogistics scheduling, routing and execution enable higher throughput and lower total costs.

Reach New Heights with Roima's Solutions for Process Industries

Let's Identify Your Needs!

With our PreStudy and ROIWalk consultancy services, we help you choose the solution that best suits the unique needs of your company and produces the best return on your investment.

See How Companies Are Succeeding with Roima's Solutions for Process Industries

Valmet Automotive

We have won the trust of Daimler. Our partners have helped us to execute our manufacturing strategy. However, Roima is not only a partner, but an elemental part of our plant. They know what they are doing and are in it with us for the long haul.

Pasi Rannus
Senior Vice President Manufacturing
Valmet Automotive